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Semi-Automated Press Machine

SA-2K,3K,4K,10K series

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  • Bare PCB Testing, Flexible PCB Testing
  • For Function Test, Assembly Line
  • Setup Time Reduction
  • Tact Time Reduction by Intermediate Sensor
  • High Precision Positioning is achieved by the high precision guide mechanism

 

SA-PRESS TEST MACHINE  STANDARD SPECIFICATION

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Model SA-2K SA-3K SA-4K SA-10K
Body Size (Width, Depth, Height, and Weight) W580×D350×(H800)(80Kg) W580×D350×(H800)(80Kg) W630×D400×(H900)(110Kg) W820×D600×(H1900)

(300Kg pedestal-integrated)

Jig Size (When XYΘ Table is used) W250~W380×D300 W250~W380×D300 W250~W450×D350 W350~W500×D400
Stroke 125mm intermediate stop 125mm intermediate stop 125mm intermediate stop 150mm intermediate stop
Cylinder diameter 63mm 80mm 100mm 140mm
Pressure (maximum at 6atm) 180Kgf 300Kgf 470Kgf 920Kgf
Table(OP) XYΘ Table, 1/100 dial gauge XYΘ Table, 1/100 dial gauge XYΘ Table, 1/100 dial gauge XY Table, 1/100 dial gauge
Safety Mechanisms  Front Area Sensor(Type4) , Slide Side Window with Limit Switch, Emergency Shutdown Switch  Front Area Sensor(Type4) , Slide Side Window with Limit Switch, Emergency Shutdown Switch  Front Area Sensor(Type4) , Slide Side Window with Limit Switch, Emergency Shutdown Switch  Front Area Sensor(Type4) , Slide Side Window with Limit Switch, Emergency Shutdown Switch
Test Jig   The standard height of Jig is 180mm. Other size is accommodated with installation attachments.

If higher than 180mm, we discuss and respond at the order acceptance meeting.

Cases for existing jigs can also be responded likewise.

Options   Power key switch, Failure buzzer, Rear Safety Cover, Various Test Interfaces, Custom Pedestal,

Z-axis Adjustment Unit: +/-5mm

 

Standard Specifications

1.Guide Mechanism

shiyo1To give a high accuracy and wear resistance to the guiding mechanism, the linear shaft undergoes a hard chrome finishing after quenching, and applies the wide size to the guide so that the clearance is suppressed.  A plating is applied  to the exterior.

2. Intermediate Sensor's Application

shiyo2The stroke is 125mm, but the intermediate stop sensor (0-125mm, optional) was installed and thus the test cycle time reduced after arrangements.

※ [Reference] While the stroke is 125mm, the time is 2.9sec, the middle setting at 80mm leads to 1.9sec. thus 30% reduction is achieved. (Our measured value and the inspection time 1sec is assumed.)

3.Frontal Door's Installation

Sensors’ and cushions’ position adjustments can be done easily by opening the frontal doors.

※ A speed adjustment can also be performed on the front part.

4.High precision table's adoption

A highly precise XYΦ table has been adopted  to achieve a high flatness, low board thickness error, low distortion and high corrosion resistance.